Duratrax Warhead User Manual Page 1

Browse online or download User Manual for Toy vehicles Duratrax Warhead. WARHEAD ARHEAD TO WARHEAD EV OO UPGRADE KIT

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W
W
ARHEAD
ARHEAD TO
W
W
ARHEAD EV
ARHEAD EV
O
O UPGRADE KIT
Entire Contents © Copyright 2006 DTXZ1089 for DTXC3102
This EVO conversion manual is to be used along with your current
Warhead manual.To obtain a new copy of the original Warhead manual,
go to
www.warheadmt.com
.
NOTE: The new plastic parts (bellcranks and bulkheads) have a “V2”
molded into them to help eliminate any confusion.
The following items are required to complete the conversion:
Super Start
Hand Held Unit (DTXP6023)
DuraTrax Piranha
1900 7.2V Battery (DTXC2020)
DuraTrax Piranha Peak Charger AC/DC (DTXC4000)
DuraTrax Threadlocker (DTXR2010)
Tools (As Listed at the Start of Each Section)
REPLACEMENT PARTS:
DTXC7707.........3 Pin Flywheel
DTXC7158.........3 Pin Clutch Shoe (3)
DTXC7166.........3 Pin Clutch Spring (3)
DTXP6033 .........Super Start Back Plate Set
(Which includes the following):
DTXP6053.........Super Start Spur Gear
DTXP6061.........Super Start Gearbox Set
DTXP6044.........Super Start Connecting Joint
DTXP6042.........Super Start Washer
DTXP6041.........Super Start Screw And Washer Set
DTXC9304.........Updated Slipper Clutch Set
(Which includes the following):
DTXC9404.........Updated Spur Gear 49T
DTXC9301.........Updated Slipper Clutch Inner Plate
DTXC9302.........Updated Slipper Clutch Spur Gear Plate
DTXC9303.........Updated Slipper Clutch Thrust Bearing
DTXC9304.........Updated Slipper Clutch Set
DTXC9306.........Updated Slipper Clutch Spring
DTXC7818.........Fuel Shut Off Clamp
DTXC6829.........Updated Front Bulkhead Set
DTXC8877.........Updated Servo Saver Set
DTXC7819.........Updated 165cc Race Fuel Tank
IMPORTANT! Your radio system must ALWAYS be turned on and the
transmitter antenna fully extended when running the engine!
1.
1. Fill the fuel tank.
2.
2. Charge the 6-cell battery (not included) for the Kwik Pit
Super Start.
Install the battery into the unit and connect it to the starter. Press the
button on the starter to check that it is functioning properly.
3.
3. Attach the glow starter to the glow plug.
4.
4.With the throttle at idle, start the engine using the Super Start System.
Sometimes it is helpful to start the engine at around half throttle.When
the engine starts, immediately return the throttle to idle.
SUPER START USE
®
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Summary of Contents

Page 1 - SUPER START USE

WWARHEADARHEAD TO WWARHEAD EVARHEAD EVOO UPGRADE KITEntire Contents © Copyright 2006 DTXZ1089 for DTXC3102This EVO conversion manual is to be used alo

Page 2

INSTALL SUPER START1.1. Remove the fuel line from the carburetor.2.2. Remove the manifold spring (179) and separate themanifold (114) from the engine.

Page 3

REPLACE FUEL TANK3.3. Disconnect the fuel line from the bottom of the tank and from the fuel tank lid.4.4. Connect the fuel lines to the new tank. Mak

Page 4

INSTALL 3-SHOE CLUTCH1.1. Install the new 3 pin flywheel. Make sure the brass collet is still on the crankshaft.2.2. Re-install the clutch nut/pilot s

Page 5

REMOVE 2-SHOE CLUTCH1.1. Remove the 4mm e-clip (L) and spacer (M).2.2. Remove the clutch bell (96) and clutch bell bearings (N).3.3. Remove the clutch

Page 6

6.6. Remove the (4) 3x12mm engine mount screws(MM) that attach the engine to the engine mountplates (85). Be careful not to lose the 3mm lockwashers o

Page 7

REMOVE ENGINE4.4. Remove the manifoldspring (179) andseparate the manifold(114) from the engine.1.1. Remove the fuel line fromthe carburetor.2.2. Remo

Page 8 - INSTALL NEW SLIPPER

WWARHEADARHEAD TO WWARHEAD EVARHEAD EVOO UPGRADE KITEntire Contents © Copyright 2006 DTXZ1089 for DTXC3102This EVO conversion manual is to be used alo

Page 9

REMOVE ENGINE4.4. Remove the manifoldspring (179) andseparate the manifold(114) from the engine.1.1. Remove the fuel line fromthe carburetor.2.2. Remo

Page 10 - REPLACE SERVO SAVER

6.6. Remove the (4) 3x12mm engine mount screws(MM) that attach the engine to the engine mountplates (85). Be careful not to lose the 3mm lockwashers o

Page 11 - REPLACE FUEL TANK

REMOVE 2-SHOE CLUTCH1.1. Remove the 4mm e-clip (L) and spacer (M).2.2. Remove the clutch bell (96) and clutch bell bearings (N).3.3. Remove the clutch

Page 12 - REMOVE FRONT END

INSTALL 3-SHOE CLUTCH1.1. Install the new 3 pin flywheel. Make sure the brass collet is still on the crankshaft.2.2. Re-install the clutch nut/pilot s

Page 13 - REMOVE 2-SHOE CLUTCH

REPLACE FUEL TANK3.3. Disconnect the fuel line from the bottom of the tank and from the fuel tank lid.4.4. Connect the fuel lines to the new tank. Mak

Page 14 - REPLACE BULKHEADS

INSTALL SUPER START1.1. Remove the fuel line from the carburetor.2.2. Remove the manifold spring (179) and separate themanifold (114) from the engine.

Page 15 - REMOVE ENGINE

REMOVE OLD SLIPPER1.1. Remove the 4mm lock nut from the slipper clutch shaft.2.2. Remove the entire slipper assembly (washer, spring, pads,metal plate

Page 16

REMOVE OLD SLIPPER1.1. Remove the 4mm lock nut from the slipper clutch shaft.2.2. Remove the entire slipper assembly (washer, spring, pads,metal plate

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